Difference between revisions of "Small Scale Oil Seeds Processing"

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= Project Structure =
 
  
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In 2012, the Sustainable Land Management Program (SLMP) of the GIZ began the promotion of small scale oil seeds processing in Tigray. For the Promotion of this project in the Western, North Western and Central Zones of Tigray, the Tigray Agricultural Marketing Promotion Agency (TAMPA) started to collaborate with the GIZ SLMP in 2013.
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= Project =
  
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The project targets are so-called user groups consisting of oil seeds producing farmers. In 13 districts in Tigray, some 30 user groups, each consisting of 10 farmers, are provided with processing units. A processing unit is a manually operated oil expeller. Through the processing, value is added on the raw seed products. The final result is oil from Niger Seed or Safflower. The oil can be sold or used directly as food by the farmers. As a by-product, oil cake is generated, which can be used as a protein concentrate for cattlery.
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[[File:Processing Oil.gif|thumb|right|300px|Training of user groups in Tigray, © TAMPA]]
  
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= Production Capacity =
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The Sustainable Land Management Program (GIZ SLMP) began in 2012 the promotion of small scale oil seeds processing in Tigray. The Tigray Agricultural Marketing Promotion Agency (TAMPA) started a collaboration with GIZ SLMP in 2013 for the promotion in Western, North Western and Central Zone of Tigray.
  
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The production capacity for one oil expeller, which is usually operated in team work, is about 5 liters of oil per day, with about 1.8 tons of oil and 5.4 tons of oil cake produced per year. The net profit per year is therefore ETB 30,816, with ETB 4.28/kg for oil.
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The target groups are oil seeds producing farmers organized in user groups. Actually, about 30 user groups (=300 households) were provided with one processing unit (manually operated oil expeller) for each group in the following 13 Woredas in Tigray:Raya Azebo, Enda Mehoni, Alaje, Kola Tembien, Tahtay Koraro, Tahtay Maichew, Medebay Zana, Laeley Adiabo, Kafta Humera, Wolkait, Tsegede, Alamata and Ofla.
  
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= Financing =
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The project enhances oil seed farmers to add value on their raw products. The final product is a healthy virgin oil from Noug (Niger Seed) or Suff (Safflower) which will improve nutrition of the farmer families and generate income.
  
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The credit costs for one oil expeller are usually calculated with an interest rate of 12.5%, i.e. ETB 55,625 per year. Repairs and maintenance demand on average 10% of the production, i.e. ETB 220 per year. For the depreciation, one has to calculate with about 12%.
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The by-product is oil cake which serves as protein concentrate for animal feed.<br/>
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= Further Information =
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<br/>
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*[[Portal: Powering Agriculture| Powering Agriculture portal on energypedia]]
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= Annual performance data =
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<u>Annual performance data for 1 manually operated oil expeller (run as a business in team work):</u>
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*Production capacity per day''':''' 5 liter oil (5 hours daily expelling work)
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*Production capacity per year = 7,200 kg seeds processed = 1,800 kg edible oil + 5,400 kg oil cake
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*Net profit per year: 7,200 kg x ETB 4.28 = ETB 30,816 (see below: [https://energypedia.info/images/c/c0/Oil_Seeds_Processing_Value_Chain.jpg | quantified value chain design])
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= Financing<br/> =
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{| style="width: 531px;" border="1" cellspacing="0" cellpadding="5"
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|+ Investments & Depreciation
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|-
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| style="width: 90px;" | '''Description'''
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| style="width: 134px;" | '''Purchase cost per unit'''
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| style="width: 84px;" | '''Years of depreciation'''
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| style="width: 85px;" | '''ETB/kg'''
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| style="width: 69px;" | '''ETB/a'''
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|-
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| style="width: 90px;" | Oil mill
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| style="width: 134px;" | 2.200
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| style="width: 84px;" | 10
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| style="width: 85px;" | 0.030
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| style="width: 69px;" | 220
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|-
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| style="width: 90px;" | Workbench
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| style="width: 134px;" | 550
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| style="width: 84px;" | 10
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| style="width: 85px;" | 0.007
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| style="width: 69px;" | 55
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|-
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| style="width: 90px;" | Small material, balance
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| style="width: 134px;" | 1000
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| style="width: 84px;" | 2
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| style="width: 85px;" | 0.069
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| style="width: 69px;" | 500
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|-
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| style="width: 90px;" | Iron tools
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| style="width: 134px;" | 200
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| style="width: 84px;" | 10
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| style="width: 85px;" | 0.002
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| style="width: 69px;" | 20
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|-
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| style="width: 90px;" | Oil container with water top
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| style="width: 134px;" | 500
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| style="width: 84px;" | 5
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| style="width: 85px;" | 0.013
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| style="width: 69px;" | 100
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|-
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| style="width: 90px;" | Total (ETB)
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| style="width: 134px;" | 4450
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| style="width: 84px;" | <br/>
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| style="width: 85px;" | 0.121
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| style="width: 69px;" | 895
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|}
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<br/>'''Credit costs / Opportunity costs'''
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Microfinance 12.5 % / a = ETB 4,450 / 12.5 % interest = ETB 556,25
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Calculation due to the annual seeds processing quantity (7,200 kg) '''= 0.07 / kg'''
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<br/>'''Repairs, maintenance'''
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(Oil mills, 10 % / year = ETB 220 or per kg = (220: 7,200 kg/year) = '''0.03 / kg'''
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<br/>
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'''Depreciation'''
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Calculation due to the annual seeds processing quantity (7,200 kg) = '''0.12 / kg'''
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= Value Chain =
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[[File:Oil Seeds Processing Value Chain.jpg|border|left|800px|Oil Seeds Processing Value Chain|alt=Oil Seeds Processing Value Chain]]<br/>
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= Further Information<br/> =
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*[[:File:Flyer_TAMPA.pdf|Flyer TAMPA]]<br/>
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*[https://www.giz.de/en/worldwide/18912.html GIZ Sustainable land management, Ethiopia]<br/>
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*[[Ethiopia Energy Situation|E]][[Ethiopia Energy Situation|nergy Situation Ethiopia]]<br/>
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*[[Energy within Food and Agricultural Value Chains|Energy within Food and Agricultural Value Chains]]
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*[[PoweringAg Technology Database Source of Energy|PoweringAg Technology Database]]<br/>
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*[[Tomato_Processing_by_Solar_Energy|TAMPA project "Tomato Processing by Solar Energy"]], plus [[Business_Plan_for_Solar_Processing_of_Tomatoes|Business Plan]]<br/>
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<br/>
  
  

Latest revision as of 12:59, 12 December 2014

Project

Training of user groups in Tigray, © TAMPA

The Sustainable Land Management Program (GIZ SLMP) began in 2012 the promotion of small scale oil seeds processing in Tigray. The Tigray Agricultural Marketing Promotion Agency (TAMPA) started a collaboration with GIZ SLMP in 2013 for the promotion in Western, North Western and Central Zone of Tigray.

The target groups are oil seeds producing farmers organized in user groups. Actually, about 30 user groups (=300 households) were provided with one processing unit (manually operated oil expeller) for each group in the following 13 Woredas in Tigray:Raya Azebo, Enda Mehoni, Alaje, Kola Tembien, Tahtay Koraro, Tahtay Maichew, Medebay Zana, Laeley Adiabo, Kafta Humera, Wolkait, Tsegede, Alamata and Ofla.

The project enhances oil seed farmers to add value on their raw products. The final product is a healthy virgin oil from Noug (Niger Seed) or Suff (Safflower) which will improve nutrition of the farmer families and generate income.

The by-product is oil cake which serves as protein concentrate for animal feed.



Annual performance data

Annual performance data for 1 manually operated oil expeller (run as a business in team work):

  • Production capacity per day: 5 liter oil (5 hours daily expelling work)
  • Production capacity per year = 7,200 kg seeds processed = 1,800 kg edible oil + 5,400 kg oil cake
  • Net profit per year: 7,200 kg x ETB 4.28 = ETB 30,816 (see below: | quantified value chain design)




Financing

Investments & Depreciation
Description Purchase cost per unit Years of depreciation ETB/kg ETB/a
Oil mill 2.200 10 0.030 220
Workbench 550 10 0.007 55
Small material, balance 1000 2 0.069 500
Iron tools 200 10 0.002 20
Oil container with water top 500 5 0.013 100
Total (ETB) 4450
0.121 895


Credit costs / Opportunity costs

Microfinance 12.5 % / a = ETB 4,450 / 12.5 % interest = ETB 556,25

Calculation due to the annual seeds processing quantity (7,200 kg) = 0.07 / kg


Repairs, maintenance

(Oil mills, 10 % / year = ETB 220 or per kg = (220: 7,200 kg/year) = 0.03 / kg


Depreciation

Calculation due to the annual seeds processing quantity (7,200 kg) = 0.12 / kg






Value Chain

Oil Seeds Processing Value Chain





Further Information



Reference

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