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| Designing and Implementing (Woodfuel Supply)
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Charcoal is charred wood, which has lost all moisture and most volatile contents in the production process. It is a energy-dense light-weight (on energy value per weight), easy-to-handle, and convenient fuel, which burns without producing much smoke other than during lighting. These properties make it a preferred fuel especially in urban and peri-urban areas. Few people make their own charcoal. It is mostly produced in rural areas as an income generating activity. It is then usually sold into the more urban areas where firewood collection is less feasible and people have more purchasing power to buy fuel.
The main disadvantage of charcoal is its highly inefficient production process: a high part of the wood’s energy content is lost without further use during the charring process. Unlike during collection of dead wood for firewood, live trees are cut for charcoal production thus contributing to forest degradation.
Cooking with charcoal requires the use of a stove. Most traditional charcoal stoves are made of scrap metal with no option to regulate the burn-rate of the fuel and often without pot-rests, so that the pot sits directly on the charcoal. This causes high emissions of potentially lethal carbon monoxide and wastes a lot of fuel, as carbon monoxide is unburnt fuel with a high energy value. The inability to regulate the air supply and turn down the heat during the simmer-phase also leads to unnecessary waste of fuel.
In Africa, the most widespread example of an improved charcoal stove is the Kenyan Ceramic Jiko (KCJ). Similar designs have been replicated in many parts of Africa in the last two decades, sometimes with such success that in Eastern Africa, for example, they can be considered the new baseline technology. This stove type has a ceramic liner in a metal cladding. The ceramic liner protects the outer metal structure from deterioration by the fire. It also provides improved insulation, hence higher efficiency and a hotter flame. It has pot-rests creating a small gap between the charcoal and the pot, to allow some of the produced carbon-monoxide to burn off. Combustion is thus improved and less dangerous smokes emitted. Due to these design characteristics the stove can save up to 40 % of charcoal compared to traditional charcoal stoves and reduce toxic emissions. As charcoal is usually purchased, users see the monetary benefit of saving fuel, which has made this stove model an economic success.
Recent efforts to design even more efficient charcoal stoves than the KCJ include light-weight all-metal designs. These are relevant for areas where suitable clay is lacking or where it is found challenging to combine metal and ceramic workers to produce one common product. New generation charcoal stoves were a major topic at Stove Camp 2010 held at Aprovecho Research Institute.
Figure 1. Original KCJ's being distributed through a regional supermarket chain (Nakumatt):
Charcoal stoves can be improved in terms of durability and better heat use. The main agent which controls the burning of charcoal is air. To regulate the heat output, the airflow must be adjustable.
Charcoal radiates to all directions, not only upwards towards the pot. Thus it is crucial to minimize heat loss to the bottom and the sides of the stove. Cleverly designed air circulation in the stoves can recycle heat and create draft needed for efficient combustion.
Although radiation decreases exponentially with the distance, the pot must not be put directly on the glowing char. A gap should be allowed where ideally fresh secondary air can be directed above the charcoal to ensure a complete combustion of the carbon monoxide. This reduces emissions and increases fuel efficiency.
Summary of desired features:
- appropriate insulation or recovery of the radiated heat
- high and adjustable airflow to maximize combustion
- low emissions of carbon monoxide
Examples of Charcoal Stoves
Éclair, Benin (2012)
ECLAIR Benin stove-factsheet
Nansu Unfired Clay Stove, Benin (2011)
Burkina Mixte, Burkina Faso (2011)
Multimarmite Stove, Burkina Faso (2011)
Sakkanal, Senegal (2011)
Jambar Stove, Charcoal, Benin, Kenya, Senegal (2011)
Kenyan Ceramic Jiko, Kenya
Prototypes and experimental stoves at the Kitengela JIko Muesum
►History and data on the KJC: Research, Development and Commercialization of the Kenya Ceramic Jiko and other Improved Biomass Stoves in Africa (HORIZON INTERNATIONAL SOLUTIONS SITE)
This article was originally published by GIZ HERA. It is basically based on experiences, lessons learned and information gathered by GIZ cook stove projects. You can find more information about the authors and experts of the original “Cooking Energy Compendium” in the Imprint.
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