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Difference between revisions of "Best Practice: Cogeneration in Palm Oil Industry in Honduras"

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(Created page with " <font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2"</font></font>In order to raise awareness of the promising [[Cogenerati...")
 
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<font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2"</font></font>In order to raise awareness of the promising [[Cogeneration|cogeneration]]&nbsp;technology - also in the context of developing and emerging economies -&nbsp;this "best practice" example shall illustrate possible fields of application. Concretely, this article will give you a brief overview of a project in El Negrito, Honduras, where organic waste gas-fired cogeneration has been successfully&nbsp;integrated in a palm oil factory.<br/>
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In order to raise awareness of the promising [[Cogeneration|cogeneration]]&nbsp;technology - also in the context of developing and emerging economies -&nbsp;this "best practice" example shall illustrate possible fields of application. Concretely, this article will give you a brief overview of a project in El Negrito, Honduras, where organic waste gas-fired cogeneration has been successfully&nbsp;integrated in a palm oil factory.<br/>
  
 
== Technical detail of the implementation<br/> ==
 
== Technical detail of the implementation<br/> ==
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<font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">''HonduPalma'', one of the leading palm oil manufacturers in Central America ordered a</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">complete and highly efficient 1.2 MW 2GR biogas CHP cogeneration system. The fully</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">integrated prime mover of the CHP System is a 2GR avusR 1200 with an MWMR core</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">engine and a capacity of 1,200 kW</font></font><font lang="ja" face="bundesserif-regular" size="1"><font lang="ja" face="bundesserif-regular" size="1">el</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">or 9,960 MWh p.a. electrical power and 1,225 kW</font></font><font lang="ja" face="bundesserif-regular" size="1"><font lang="ja" face="bundesserif-regular" size="1">th</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">of thermal power. In addition to the CHP cogeneration unit, 2G CENERGY also supplied</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">the complete gas treatment, including cooler, dryer / dehumidification, and the H</font></font><font lang="ja" face="bundesserif-regular" size="1"><font lang="ja" face="bundesserif-regular" size="1">2</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">S</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">removal system.</font></font><br/>
 
<font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">''HonduPalma'', one of the leading palm oil manufacturers in Central America ordered a</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">complete and highly efficient 1.2 MW 2GR biogas CHP cogeneration system. The fully</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">integrated prime mover of the CHP System is a 2GR avusR 1200 with an MWMR core</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">engine and a capacity of 1,200 kW</font></font><font lang="ja" face="bundesserif-regular" size="1"><font lang="ja" face="bundesserif-regular" size="1">el</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">or 9,960 MWh p.a. electrical power and 1,225 kW</font></font><font lang="ja" face="bundesserif-regular" size="1"><font lang="ja" face="bundesserif-regular" size="1">th</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">of thermal power. In addition to the CHP cogeneration unit, 2G CENERGY also supplied</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">the complete gas treatment, including cooler, dryer / dehumidification, and the H</font></font><font lang="ja" face="bundesserif-regular" size="1"><font lang="ja" face="bundesserif-regular" size="1">2</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">S</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">removal system.</font></font><br/>
  
== <font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2"></font></font>Benefits<br/> ==
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== Benefits<br/> ==
  
 
<font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">The biogas energy conversion plant provides electricity to HonduPalma’s factory and oil</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">processing facility, as well as feeding surplus electricity into the utility grid. The thermal</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">energy is fully utilized in the palm oil processing facility.</font></font><br/>
 
<font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">The biogas energy conversion plant provides electricity to HonduPalma’s factory and oil</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">processing facility, as well as feeding surplus electricity into the utility grid. The thermal</font></font><font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">energy is fully utilized in the palm oil processing facility.</font></font><br/>
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{| style="width: 100%;" border="1" cellspacing="1" cellpadding="1"
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{| align="center" style="width: 100%;" border="1" cellspacing="2" cellpadding="2"
 
|-
 
|-
| style="width: 211.87px; text-align: center;" | Gas engine capacity<br/>
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| style="width: 283.6px; text-align: center;" |  
| style="width: 541.12px;" | <p style="text-align: center;">1,200 kW<sub>el</sub><br/></p><p style="text-align: center;"><sub></sub>1,225 kW<sub>th</sub>&nbsp;<br/></p>
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Gas engine capacity<br/>
 +
 
 +
<br/>
 +
 
 +
| style="width: 466.39px;" | <p style="text-align: center;">1,200 kW<sub>el</sub><br/></p><p style="text-align: center;">1,225 kW<sub>th</sub>&nbsp;<br/></p>
 
|-
 
|-
| style="width: 211.87px; text-align: center;" | Fuel<br/>
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| style="width: 283.6px; text-align: center;" |  
| style="width: 541.12px; text-align: center;" | Biogas<br/>
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Fuel<br/>
 +
 
 +
| style="width: 466.39px; text-align: center;" |  
 +
Biogas<br/>
 +
 
 
|-
 
|-
| style="width: 211.87px;" | <p style="text-align: center;">Fuel source<br/></p>
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| style="width: 283.6px;" | <p style="text-align: center;">Fuel source<br/></p>
| style="width: 541.12px; text-align: center;" | Anaerobic digestion of organic waste<br/>
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| style="width: 466.39px; text-align: center;" |  
 +
Anaerobic digestion of organic waste<br/>
 +
 
 
|-
 
|-
| style="width: 211.87px; text-align: center;" | Configuration<br/>
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| style="width: 283.6px; text-align: center;" |  
| style="width: 541.12px; text-align: center;" | container module<br/>
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Configuration<br/>
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 +
| style="width: 466.39px; text-align: center;" |  
 +
container module<br/>
 +
 
 
|-
 
|-
| style="width: 211.87px; text-align: center;" | Heat utilization<br/>
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| style="width: 283.6px; text-align: center;" |  
| style="width: 541.12px; text-align: center;" | Thermal distribution to oil processing facility<br/>
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Heat utilization<br/>
 +
 
 +
| style="width: 466.39px; text-align: center;" |  
 +
Thermal distribution to oil processing facility<br/>
 +
 
 
|-
 
|-
| style="width: 211.87px; text-align: center;" | electricity generation p.a. <br/>
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| style="width: 283.6px; text-align: center;" |  
| style="width: 541.12px; text-align: center;" | 9,960 MWh/a<br/>
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electricity generation p.a.<br/>
 +
 
 +
| style="width: 466.39px; text-align: center;" |  
 +
9,960 MWh/a<br/>
 +
 
 
|-
 
|-
| style="width: 211.87px; text-align: center;" | Heat generation p.a.<br/>
+
| style="width: 283.6px; text-align: center;" |  
| style="width: 541.12px; text-align: center;" | 10,167 MW/a<br/>
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Heat generation p.a<br/>
 +
 
 +
| style="width: 466.39px; text-align: center;" |  
 +
10,167 MW/a<br/>
 +
 
 
|-
 
|-
| style="width: 211.87px; text-align: center;" | Full load hours p.a.<br/>
+
| style="width: 283.6px; text-align: center;" |  
| style="width: 541.12px; text-align: center;" | 8,300<br/>
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Full load hours p.a.<br/>
 +
 
 +
| style="width: 466.39px; text-align: center;" |  
 +
8,300<br/>
 +
 
 
|}
 
|}
  
 
== Further Information<br/> ==
 
== Further Information<br/> ==
  
<font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2"></font></font><br/>
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<br/>
  
*<font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">On the project: [[www.2g-cenergy.com/biogas-project.html|2G Cenergy]]&nbsp;</font></font><br/>
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*<font lang="ja" face="bundesserif-regular" size="2"><font lang="ja" face="bundesserif-regular" size="2">On the project: [http://www.2g-energy.com/ 2G Cenergy]&nbsp;</font></font><br/>
 
*Guide: [https://www.giz.de/fachexpertise/html/13387.html Cogeneration & Trigeneration - How to produce energy efficiently]&nbsp;(GIZ, 2016)<br/>
 
*Guide: [https://www.giz.de/fachexpertise/html/13387.html Cogeneration & Trigeneration - How to produce energy efficiently]&nbsp;(GIZ, 2016)<br/>
  
<font color="#820e00" lang="ja" face="bundesserif-regularitalic" size="2"><font color="#820e00" lang="ja" face="bundesserif-regularitalic" size="2"><font color="#820e00" lang="ja" face="bundesserif-regularitalic" size="2"></font></font></font><br/>
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<br/>
  
 
<br/>
 
<br/>
<font color="#820e00" lang="ja" face="bundesserif-regularitalic" size="2"><font color="#820e00" lang="ja" face="bundesserif-regularitalic" size="2"><font color="#820e00" lang="ja" face="bundesserif-regularitalic" size="2"></font></font></font>
 
  
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[[Category:Biogas]]
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[[Category:Honduras]]
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[[Category:Powering_Agriculture]]
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[[Category:Cooling]]
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[[Category:Heating]]
 
[[Category:Cogeneration]]
 
[[Category:Cogeneration]]
[[Category:Heating]]
 
[[Category:Cooling]]
 
[[Category:Powering_Agriculture]]
 
[[Category:Honduras]]
 
[[Category:Biogas]]
 

Revision as of 14:08, 23 June 2016

In order to raise awareness of the promising cogeneration technology - also in the context of developing and emerging economies - this "best practice" example shall illustrate possible fields of application. Concretely, this article will give you a brief overview of a project in El Negrito, Honduras, where organic waste gas-fired cogeneration has been successfully integrated in a palm oil factory.

Technical detail of the implementation

HonduPalma, one of the leading palm oil manufacturers in Central America ordered acomplete and highly efficient 1.2 MW 2GR biogas CHP cogeneration system. The fullyintegrated prime mover of the CHP System is a 2GR avusR 1200 with an MWMR coreengine and a capacity of 1,200 kWelor 9,960 MWh p.a. electrical power and 1,225 kWthof thermal power. In addition to the CHP cogeneration unit, 2G CENERGY also suppliedthe complete gas treatment, including cooler, dryer / dehumidification, and the H2Sremoval system.

Benefits

The biogas energy conversion plant provides electricity to HonduPalma’s factory and oilprocessing facility, as well as feeding surplus electricity into the utility grid. The thermalenergy is fully utilized in the palm oil processing facility.

Key Facts


Gas engine capacity


1,200 kWel

1,225 kWth 

Fuel

Biogas

Fuel source

Anaerobic digestion of organic waste

Configuration

container module

Heat utilization

Thermal distribution to oil processing facility

electricity generation p.a.

9,960 MWh/a

Heat generation p.a

10,167 MW/a

Full load hours p.a.

8,300

Further Information